Cable & Hose Reel Drive Systems

FLEXIBLE REEL DRIVE SOLUTIONS TO ENSURE OPTIMAL PERFORMANCE

The motorised reeling drum market is characterised by a consistent requirement for increase in performance in respect of speed, rates of use, length of travel, cable size and mounting height.

We have been developing and successfully marketing specific motor reel technologies since 1993 focussing on the concepts of MAGNETIC COUPLER motorisation using efficient, reliable permanent magnets and a MODULAR ASSEMBLY SYSTEM, enabling the construction of a great variety of motor reels by combining a limited number of standard components.

These technological developments have been regularly improved to meet the ever demanding needs of motorized cable reel users and CONDUCTOR SYSTEMS, based on many years of experience in manufacturing electrification systems for any kind of mobile equipment, has become a major supplier in the Materials Handling, Mining, Power Generation and Ports and Harbours industries.

CONDUCTOR SYSTEMS CABLE AND HOSE REEL DRIVE SOLUTIONS ENCOMPASSES ALL ELECTRICAL AND MECHANICAL COMPONENTS TO ENSURE THAT YOUR REEL FUNCTIONS OPTIMALLY AND INCLUDES:

  • Main gearbox unit available in 4 sizes;
  • 3 Technology Options on the Drive Train
  • Power, control, mixed power / Slip-ring / Rotary Coupler Assemblies for Power, Control and Optical Fibre
  • Rotary joints for Water, air and other Fluid.

ACCESSORIES

  • One-way or two-way guiding devices with optional slack cable, over pull and position detection systems.
  • Anchoring drums with or without connection boxes.
  • Connection boxes for power, control and fibre optics cable and splicing kits.
  • End limit switches.
  • Heating resistance for slip ring housing.
  • Slip ring housing in stainless steel.
  • Stainless steel spools and reinforced design for heavy applications.
  • Diverting devices.
  • Cable sleeves and shock absorber springs.

SLIP-RING ASSEMBLIES

CONDUCTOR SYSTEMS Slip-ring assemblies are designed and manufactured based on SABS approved designs and according to application specific requirements to ensure long-lasting performance.

Slip-ring housings are manufactured from Mild-steel to IP55 protection standards, but can also be manufactured from 304 Stainless Steel and higher IP ratings such as IP65 / 67 where required.

POWER SLIP-RINGS

• LV up to 660 V AC or DC – up to 400A
• HV up to 22 kV AC,
• Duty factor up to 100%

CONTROL / PILOT SLIP-RINGS

• 600V – AC or DC – max. Amperage 50A
• Suitable for transmission of control and data signals
• Duty factor up to 100%

EARTH COLLECTORS

Closing the electrical loop and ensuring proper grounding of the moving machinery, CONDUCTOR SYSTEMS CSV4 Earth Collectors have proven their effectiveness across numerous industries throughout the continent.

Our Collectors are available as complete units or components to ensure economical repair and replacement of wear & tear components.

DRIVE UNITS

CONDUCTOR SYSTEM have over many years supplied Standard Induction Motor, Gearbox Magnetic Coupler and Anti-runback bearing based drive systems and achieved tremendous success with our systems regularly run several years in extremely robust environments with the client hardly being aware of their presence.

Our systems regularly run several years in extremely robust environments with the client hardly being aware of their presence.

As primary constitutive part of the reeling drum, the Main Gearbox Unit carries the slip ring assembly, the spool and the drive units. Due to its supporting function, the specification of the main gearbox unit is directly related to the size and type of reel.

ADDITIONAL SOLUTIONS

In addition to this tried and tested solution, we are also able to offer Induction Motor with Variable Frequency Drive Solutions as well as Torque Motor solutions.

SPARES PARTS & ACCESSORIES

CSM120-0-AA-0-C CS120 Magnetic Coupler

CSM120-0-CA-0-C Anti-Runback - Assembly

CSE004-0-BA-0-A Earth Collector

CSE004-0-BD-9-A Earth Shoe Assembly

CSE004-0-BS-9-A Earth Collector Insulator Assembly